- Model: DTF 3×1, 4×1
- Output: 1000, 1500pcs/h
- Power: 2.2kw
- Mould quantity: 3, 4
1-side egg tray machine introduction
AGICO one-side egg tray machine is one of the small egg tray machines, also called single-side egg tray machine, usually the production capacity ranges from 1000pcs to 1500pcs per hour. So it has the advantages of low investment and high return. Our one-side egg tray machine is suitable for the industries of poultry farming, stock farming, agricultural, carton production, press and paper making etc. With the help of one-side egg tray machine, we can easily produce egg tray, egg carton, fruits tray, bottle tray, shoe stretcher, and so on. And we can produce different customized egg tray machines according to customers special requirements.
We own kinds of egg tray machines according to different capacities and other factors. Among all of these models, 1-side egg tray machine is one of the most popular equipment to make egg tray. It is a kind of small scale egg tray making machine. If your budget is not so big, or you don’t have enough money at the moment, you can try this 1-side egg tray machine. It’s easy to put into the industry with a little money, but can return high profits.
Now that one-side egg tray machine belongs to the small egg tray machine, so after making the final products of egg trays, it is proper to dry them in the way of the natural drying. Of course, if you are willing to put into more investment, we can also offer brick drying room or civil engineering drying as well as metal drying line with a conveyor belt. But for brick drying room, it needs workers to push the carts which the wet egg trays are put on in and pull them out of the drying room, while civil engineering drying and metal drying are automatic. So they are also suitable for semi-automatic and full-automatic egg tray machine.
Drying racks and trolleys
Many customers choose natural drying as the drying method according to the local weather and site, we can provide customers with drying racks and trolleys to facilitate local drying of egg trays, below are the drawings of the drying racks and trolleys for customers, customers can order them with egg tray equipment at the time of delivery, or they can make and weld them themselves locally according to our drawings. If you require a special model of drying situation, you can also send us your requirements and our engineers will personalize it to meet your needs.
Specification of one-side egg tray machine
| Models | Output (pieces/hour) | Power (kw) | Mould Quantity |
|---|---|---|---|
| DTF 3×1 | 1000 | 2.2 | 3 |
| DTF 4×1 | 1500 | 2.2 | 4 |
Working principle of one-side egg tray machine
Put the raw materials mainly refers to waste paper into pulping machine, and then put water to the slurry storage tank. The pulp of the slurry storage tank is evenly conveyed to the slurry supply tank by the mixer, and the pulp of the slurry supply tank is stirred to a certain concentration and sent to the molding machine, generally means egg tray machine, and the molding machine produces the egg trays. Then the egg trays are passed to the drying machine through the conveyor belt, after the egg tray is dried, and finally the tray is received and packaged. In addition, the vacuum pump can pump the unused water inside the molding machine to the pool, and the return tank can transfer water to the pulper and the storage tank, so that the water can be recycled.
The proximity switch is a position switch that can be operated without direct mechanical contact with moving parts. When the object is close to the sensing surface of the switch to the action distance, the switch can be operated without mechanical contact and any pressure. High performance, reliable action, stable performance, fast frequency response, long service life, strong anti-interference ability, etc., and has the characteristics of shock resistance and corrosion resistance.
Generally, after the whole machine is installed, the customer will enter the overall debugging stage of the equipment. Our company will first send the debugging animation guide of each part and each module to the customer. If the customer does not fully understand it, we will go online step by step. Instruct the customer until the customer debugs successfully, the following animation is the animation in which the proximity switch is debugged.
Vacuum suction filtration is used in the paper molding (egg tray) machine. The mold relies on vacuum suction filtration in the low-concentration pulp (concentration approximately 1%), which creates negative pressure in the mold cavity and removes a significant amount of water.
After the thickness of the egg trays reaches the desired level, the molding mold is removed from the slurry for dewatering. The product is then delivered from the molding mold to the transfer mold with compressed air, and transferred to the drying process.
Cost analysis of 3*1-1000 egg tray production line with natural drying method
The following cost analysis, considering the site customer-owned. Only raw material consumption costs are accounted: daily working time of egg tray machine is 16 hours, 26 working days per month, 85 grams per egg tray, water is recycled in the actual production.
| Unit price (based on Chinese price) | Input cost /h | ||
| Waste paper | 85kg/h | $0.25/kg | $21.25 |
| Water | 170kg/h | $0.4/t | $0.07 |
| Electricity | 23kwh | $0.12/kwh | $2.76 |
| Labor | 4 people/shift | $1.43/h/person | $5.72 |
| Output cost /h | |||
| Egg trays | 1000pcs/h | $0.05/pcs | $50 |
| Profit/h | $20.20 | ||
| Daily profit | $323.20 | ||
| Monthly profit | $8,403 | ||
| Annual profit(12 months) | $100,838 |
Cost analysis of 4*1-1500 egg tray production line with natural drying method
The following cost analysis, considering the site customer-owned. Only raw material consumption costs are accounted: daily working time of egg tray machine is 16 hours, 26 working days per month, 85 grams per egg tray, water is recycled in the actual production.
| Unit price (based on Chinese price) | Input cost /h | ||
| Waste paper | 128kg/h | $0.25/kg | $32.00 |
| Water | 256kg/h | $0.4/t | $0.10 |
| Electricity | 25kwh | $0.12/kwh | $3.00 |
| Labor | 4 people/shift | $1.43/h/person | $5.72 |
| Output cost /h | |||
| Egg trays | 1500pcs/h | $0.05/pcs | $75 |
| Profit/h | $34.18 | ||
| Daily profit | $546.88 | ||
| Monthly profit | $14,219 | ||
| Annual profit(12 months) | $170,627 |
Being a pulp molding specialist, AGICO can provide clients the best options based on their various production volumes, site locations, and financial constraints. For instance, we separately created a molding machine for egg trays and egg boxes. The machinery has a small footprint and a welded-together construction that combines a pulper, a water tank, a pulp supply tank, and any necessary auxiliary equipment for stirring, molding, etc. Customers just need to connect the pipelines after receiving the equipment in accordance with our plans and instructions; no civil water tanks or other related work is required, significantly cutting down on construction time and labor costs. Clients that have a production capacity of less than 1000 pieces/hour can start normal production within a week of receiving the goods, considerably cutting down on the installation time. The equipment also has the important benefit of being easily transportable as a whole, saving clients the expense of building new structures if they decide to relocate.
Please contact us for additional information.
