Egg trays are widely used in the egg production industry for transportation and storage of eggs. , helping to protect the eggs from breakage and keep them fresh for longer. Egg trays are an essential component of egg storage and transportation. As a result, the demand for egg trays has increased rapidly in recent years, leading to the growth of the egg tray machine industry. If you’re tired of buying egg trays and want to make your own, this article is for you. In this step-by-step guide, we will show you how to make an egg tray from scratch using simple materials and tools, during the process of making egg trays, egg tray machine is one of the most necessary machines.
Procedures of Making Egg Trays
Step 1: Create the Egg Tray Mold
The first step in making egg trays is to create an egg tray mold. The mold can be made using plaster, wood carving, or metal carving techniques. To make the mold, follow the specifications or requirements provided or use a sample mold. Once the mold is complete, let it dry naturally or dry it completely.
Next, drill some small holes on the surface of the mold with a 1-2 mm drilling tool. Ensure that the holes do not affect the appearance of the final product. If you plan to make packaging boxes, drill small holes on the four sides to allow air to escape during the blister production process. Finally, harden the gypsum mold by soaking it in a saturated solution of the bright staff and drying it.
Step 2: Cut and Soften the Plastic Sheet
Once the mold is complete, cut a plastic sheet into a suitable size according to the dimensions of the mold. Then place the plastic sheet in a heated wooden cabinet and fix it in place. Place the wooden cabinet and plastic sheet on a constant temperature furnace for softening treatment.
Step 3: Create the Egg Tray
After softening the plastic sheet, put it together with the wooden cabinet in the vacuum chamber. Turn on the suction switch to remove the air from the chamber, allowing the plastic sheet to take the shape of the mold. Once the plastic sheet cools, remove it from the mold to obtain a concave egg tray.
Step 4: Finish and Organize the Egg Packaging Box
After creating the egg tray, trim and finish it as necessary. Then, organize the egg trays for packaging and shipping.
Advantages of Making Your Own Egg Tray
There are several advantages to making your own egg tray
Cost Savings – By making your own egg tray, you can save money on buying pre-made trays. The materials required for making an egg tray are inexpensive and easily available.
Customization – You can customize the egg tray to suit your needs and preferences. You can make different sizes, shapes, and colors of egg trays, depending on your requirements.
Environmentally Friendly – Making your own egg tray is a sustainable and eco-friendly option. You can use recycled materials like old newspapers and cardboard boxes to create the pulp, which reduces waste and conserves resources.
Fun and Creative – Making your own egg tray can be a fun and creative activity. It’s a great DIY project that you can do with your family and friends.
The egg tray making process involves creating a mold, cutting and softening a plastic sheet, and using pulping molding techniques to create the final egg tray. With an egg tray machine, this process becomes even easier, and it presents a valuable opportunity for individuals looking to start a business in the egg production industry. Now that you have learned how to make egg trays, take advantage of this growing industry and start your egg tray production today.