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Pulp Molding Machine and Pulp Molding Products

AGICO Pulp Molding Machine

AGICO manufactures a wide range of egg tray machines, equipment, and spare parts primarily used in the production of paper pulp-molded products. These products are typically made from waste boxes, papers, and various types of pulp from different regions, such as India, Taiwan, Korea, Canada, China, Thailand, Indonesia, and the Southern region. AGICO equipment facilitates the recycling of most paper and paper-based waste materials. The egg tray production lines are designed to be user-friendly and easy to maintain, offering high productivity, efficient interchangeability of mold tooling, lower energy consumption, reduced manufacturing costs, and faster setting times.

Moreover, upgrading to a higher level of production requires the addition of only a minimal number of extra machines. AGICO offers a variety of models and options for both wet molding and dry molding processes (fine molding). The potential range of products that can be manufactured is extensive and includes items such as egg trays (in various cell configurations), egg boxes/cartons, can shells, fruit trays, cup carriers for fast food outlets, hospital and medical care products (e.g., bed pan sleeves, urinal bottles, kidney trays), nursery pots, seed pots, industrial packing materials (buffers), electronic product packing pads and trays, tableware, and more.

Variety of Pulp Molding Machines in Demand

Primarily designed for entry-level or sample purposes, this egg tray machine includes essential components such as forming or molding machine and transfer molds, vacuum pulp system, water separator, etc. It can operate using either the wet molding or dry molding process.

This model is capable of producing various products including cardboard egg trays, carton egg trays, disposable pulp tableware, finery packs, fruit trays, cardboard lids, paper-based packaging, poultry products, trays, high-quality egg trays, egg boxes, tableware, and thermoformed fiber products. The basic model machines/production lines are available in the following different major configurations or can be customized according to specific customer requirements.

  • Egg Carton Machine
  • Quality Egg Tray Making Plant
  • Quality Egg Box Making Machine
  • Advanced Pulp Moulding Technology
  • Fruit Tray Line Machines for Paper Based Packaging
  • Pulp Moulding Production Lines for Industrial Packing
  • Fine Pulp Molding System
  • Wet Type Pulp Moulding Machine
  • Dry Type System Pulp Moulding
  • Dry in Mold Technology
  • Dry Type Pulp Mould
  • Dry Type Pulp Moulding Machine
  • Oven Dry Manufacturing Process
  • Finery Pack Line
  • Tableware Machines
  • Tableware Equipments
  • Pulp Tableware Line
  • Disposable Pulp Tableware Lines
  • Disposable Pulp Tableware Production Lines
  • Productive Packing Material
  • Male Urinal Bottle Machines
  • Pulp Male Urine Bottle Moulding Machine
  • Tool and Die set Manufacturing
  • Direct Hot Press

Classification of Pulp Molding Production Processes

In recent years, with the continuous progress and development of pulp molding production technology, processes, and production equipment in China, industry experts have further subdivided the pulp molding production process into the following main types:

  1. Dry Pressing Process: The pulp molding dry pressing production process is a traditional method that separates the molding of pulp into shaping and subsequent processes such as drying, shaping, and trimming. It involves initially forming wet paper molds on the molding machine, then transferring them to an external drying machine for drying (referred to as external drying). Finally, shaping and trimming are performed to complete the entire production process. The production process is simple, with relatively low energy consumption, and is mainly used for the production of egg trays, fruit trays, and general industrial packaging products.
  2. Wet Pressing Process: The pulp molding wet pressing production process has rapidly developed in recent years, with mature production technology widely applied. This process involves completing molding, drying, shaping, and even trimming on a single fully automatic machine (referred to as internal drying). It boasts high efficiency and produces delicate product quality, but the production process has higher energy consumption. It is primarily used for precision-required tableware and high-quality industrial packaging product production.
  3. Semi-dry Pressing Process: The pulp molding semi-dry pressing production process involves pre-shaping paper molds through processes such as air-drying, sun-drying, baking, spraying, dripping, and sprinkling. The moisture content is maintained at around 35%, followed by either internal drying or shaping, resulting in high-quality pulp molded products between wet pressing and dry pressing. Furthermore, its energy consumption is significantly lower than wet pressing, and efficiency is much higher than dry pressing.

All three mentioned pulp molding forming processes belong to the wet forming process. This process disperses raw pulp fibers into water, filters them through a forming screen to create wet pulp blanks, and finally, after drying, shaping, and trimming, results in the finished pulp molding product.

  • Direct Pressing Process: The direct pressing production process involves using roll-shaped or flat-shaped raw pulp sheets or paperboard without disintegration and beating. Without adding water, they are directly loosened or opened. Depending on product requirements, latex resin or suitable additives are sprayed during the conveying process. After forming a loose fiber network on the forming screen, it is processed into pulp molded products through hot pressing and die-cutting equipment.

The direct pressing production process adopts a dry molding continuous pressing method for pulp molding products, representing a significant change in the pulp molding production process. Compared to traditional wet forming methods, the direct pressing production process significantly reduces the substantial energy consumption during the wetting, disintegration, forming, and drying processes of pulp boards.

The direct pressing production process is efficient, energy-saving, and environmentally friendly, attracting widespread attention from professionals in the pulp molding industry. Some manufacturers, both domestically and internationally, have committed to the research and development of direct pressing production processes and equipment for pulp molding.

AGICO Pulp Molding Products

With biodegradable materials rapidly supplanting other options in packaging, the AGICO PAPER PULP MOULDING PLANT presents lucrative opportunities for profit, boasting an impressive array of pulp molded products. The ability to absorb excess natural moisture and allow for breathability makes paper/paperboard pulp an ideal medium for food packaging. Its cost-effectiveness, diverse design options, and soft texture render it suitable for packaging a wide range of materials, including delicate items like eggs and fruits. Furthermore, its biodegradable nature ensures eco-friendliness and compliance with international standards. Our Pulp Molding Machine can manufacture various pulp molding products as follows:

Molded pulp packaging
Pulp tray
Paper egg tray
Coffee table tray
Fresh fruit tray
Paper shoe tray
Paper seed trays
Cardboard pulp molding
Paper egg cartons
Food plates
Bottle packs
Flower baskets
Corner protectors
Shrink wrap trays
Fruit trays and pallets
Bio-degradable plant pots
Industrial packing buffers
Electronic Packing buffers
Egg trays with or without lids
Agriculture Seed pots & Plant pots
Consumer durables packing buffers
Molded pulp cup trays / cup carriers
Restaurant cup carriers (4-cup & 2-cup)
Pulp moulded Serving trays / Serving bowls
Hospital disposable products (Bedpans, Urinals etc)
Pulp moulded tableware products (Disposable plates, Cups, Bowls etc)

pulp molding products
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