Мировой спрос на изделия из формованной целлюлозы растёт
With environmental regulations tightening worldwide and sustainable packaging replacing conventional plastic fast, pulp molding products are experiencing explosive growth in global demand. From egg trays and fruit trays to industrial cushioning packaging and medical trays, molded pulp packaging has become one of the most promising sectors in the green packaging industry. This trend is also driving a rapid increase in investments in egg tray machines and pulp molding production lines.
As a leading manufacturer of pulp molding machinery, AGICO (Anyang General International Co., Ltd.) is helping customers from Africa, Southeast Asia, the Middle East, and South America build modern egg tray factories and pulp molded product manufacturing lines with stable performance and competitive production costs.
Why Pulp Molding Products Are Gaining Global Popularity
100% biodegradable and environmentally friendly
Pulp molding products are produced from recycled paper such as waste cartons, old books, and newspaper. The products are fully recyclable, biodegradable, and compliant with plastic-reduction policies in many countries.
Low production cost and wide applicability
Compared with plastic packaging, molded pulp is cost-effective and easily customizable to meet various packaging requirements. Common applications include:
- Egg trays.
- Egg cartons.
- Fruit and vegetable trays.
- Industrial inner packaging.
- Cup carriers and food packaging trays.
These advantages make pulp molding products suitable for both small businesses and large-scale manufacturers.
Strong market demand with long-term growth
Studies indicate that the pulp molding packaging market will continue to grow steadily through 2030, driven by rising environmental awareness and government policies restricting single-use plastics. This creates continuous demand for pulp molding machinery, especially egg tray production lines.
AGICO Provides Complete Pulp Molding Production Line Solutions
As a globally recognized manufacturer of pulp molding machinery, AGICO delivers end-to-end, fully integrated solutions that cover every stage of pulp molded product manufacturing. Our systems are designed for stability, high output, low energy consumption, and easy maintenance—making them ideal for both new investors and established packaging factories seeking to modernize their production.
AGICO’s complete pulp molding production line includes four core systems: pulping, forming, drying, and hot pressing. Each system is engineered to ensure seamless coordination, high efficiency, and excellent final product quality.
High-Efficiency Pulping System
AGICO’s pulping system is built to handle a wide range of raw materials, including waste cartons, old books, kraft paper, newspaper, and mixed wastepaper. This pulping system consistently maintains fiber quality for stable production. The system consists of:
- Hydrapulper.
- Pulp refiner.
- Pulp pumps.
- Pulp mixing tanks.
- Pulp storage tanks.
- Automatic water circulation system.
Key Advantages
- Uniform fiber dispersion for higher forming consistency.
- Low power consumption and optimized water recycling.
- Stable pulp concentration control to match forming machine requirements.
- Easy to operate and maintain.
A well-designed pulping process ensures that the final pulp molding products maintain good integrity, smooth surfaces, and high strength.
Advanced Egg Tray Forming System
The forming section is the core of any pulp molding production line. It has the features of flexible, stable, and fully customizable.
AGICO provides rotary forming machines and reciprocating forming machines, covering production capacities from 1,000 to 7,000 pcs/hr.
Our forming systems support a wide range of molds, enabling customers to produce various pulp molded packaging items beyond egg trays.
Forming System Highlights
- High-precision aluminum molds with Teflon coating to ensure clean release.
- Automatic vacuum forming and automatic mold washing.
- Intelligent PLC control for stable operation.
- High forming efficiency with low fiber loss.
- Quick mold-change design for diversified product production.
AGICO forming machines are widely recognized for their stability and durability, significantly reducing downtime and improving output.
Multiple Drying Solutions
AGICO offers three types of drying solutions, allowing customers to choose the best option based on investment budget, local climate, factory size, and energy prices.
Metal Drying Line
Fully automatic continuous drying with the features of fast drying speed, energy-efficient air circulation system, ideal for medium and large scale factories.
Brick Drying Line
Economical and long-lasting. It is suitable for regions with lower labor and construction costs. Highly stable after installation.
Natural Drying
Zero energy cost. Suitable for areas with hot and dry climates. Low investment and easy operation.
All AGICO drying systems are designed to ensure uniform drying, low product deformation, and low breakage rate, significantly improving total production efficiency.
Optional Hot Press Forming System
For customers producing industrial packaging, electronics inner trays, fruit trays, or premium-quality pulp molding products, AGICO provides a hot press forming (hot pressing) system.
Hot pressing enhances:
- Surface smoothness.
- Product density.
- Mechanical strength.
- Dimensional accuracy.
- Water resistance.
This system enables factories to upgrade from standard egg trays to high-value molded pulp packaging, opening new market opportunities and boosting profit margins.
A Fully Integrated System Designed for Your Business Growth
AGICO’s complete pulp molding production line is not only about machinery—it is a package of engineering, design, training, and long-term service. We provide:
- Factory layout planning.
- Utility consumption calculation.
- Mold customization for different products.
- Professional installation & commissioning.
- Operator training & long-term technical support.
- Spare parts supply and after-sales services.
Our goal is to help every customer build a highly efficient, low-cost, and profitable pulp molding factory.
AGICO’s Global Project Achievements
AGICO has successfully delivered egg tray machines and pulp molding lines to numerous countries such as Kenya, Nigeria, Ghana, Zambia, Indonesia, the Philippines, UAE, and Peru. Customers report that AGICO’s production lines feature:
- High stability.
- Lower energy consumption.
- High product forming rate.
- Easy operation and low maintenance costs.
These advantages enable customers to reduce production costs, increase output, and strengthen competitiveness in local markets.
Demand for Egg Tray Machines Continues to Grow Worldwide
Egg trays are one of the most in-demand pulp molding products. As global poultry production increases and governments encourage eco-friendly packaging, egg tray machines remain a popular investment choice across developing markets.
With AGICO’s egg tray production line, customers can produce: chicken egg trays, duck egg trays, paper fruit trays, cup carriers, industrial packaging inserts.
This flexibility helps factories expand their product lines and capture more market opportunities.
AGICO Helps You Build Your Next Pulp Molding Production Line
Whether you are setting up a new factory or upgrading an existing production line, AGICO provides:
- Customized capacity design.
- Factory layout planning.
- Mold customization.
- Overseas installation and training.
- One-stop equipment supply and after-sales service.
If you are looking for reliable equipment for manufacturing pulp molding products or want to invest in an egg tray machine production line, AGICO is ready to support your project from planning to execution.
